What is the Best DeWalt Track Saw on the Market Today?

One of the best DeWalt track saws on the market today is DeWalt FlexVolt 60V Max DCS520T1, and it’s gaining popularity year after year among DIYers and professionals. This is my favorite DeWalt track saw because it possesses many superior features.

DeWalt FlexVolt 60V Max is a powerful track saw and enables you to cut different material types like melamine, chipboard, and steel.

It allows you to make smooth, straight, and precise cuts since you are able to adjust the saw to meet your various cutting requirements.

Overview

If you are a little short for time, here is a quick overview of why I believe the DeWalt FlexVolt 60V Max DCS520T1 track saw stands out.

  • Has a powerful brushless motor which enables it to make cuts of up to 2-1/8 inch effortlessly
  • The blade is enclosed in a metal shroud, making it safe during cutting
  • Elegant design ensuring that the saw serves you for an extended period
  • Dust collection ability is amazing as it comes with a 1-1/4-inch dust port
  • It has an anti-kickback mechanism and riving knife which prevents kickback when engaged
  • Its portable as it only weighs 12.5 pounds

DEWALT FLEXVOLT 60V MAX track saw is built for quality, and it’s highly adjustable. It’s also stable and relatively quiet.

This track saw is highly durable with a high-quality finish.

Features and Specifications

DEWALT FLEXVOLT 60V MAX DCS520T1 track saw has many great and impressive features and specs. These will allow you to work with the saw to achieve desired results comfortably.

Specifications

The following are the DEWALT FLEXVOLT 60V MAX track saw specifications:

  • Bevel capacity: 47-degree
  • Max. cut at 45-degree: 1-5/8-inch
  • Max. cut at 90-degree: 2-1/8-inch
  • Blade diameter: 6-1/2-inch
  • No-load speed: 1750-4000 RMP
  • Battery: 60V
  • Power tool type: Cordless
  • Weight: 12.5 pounds
  • Height: 10-inch
  • Length: 12-inch

Features

Brushless Motor

This track saw uses a battery pack capacity of 60V that powers the brushless motor. In addition, it’s equipped with a variable speed dial that helps you choose a no-load speed between 1750-4000 RPM to attain thick cuts up to 2-1/8-inch.

DEWALT FLEXVOLT 60V MAX DCS520T1 track saw bevels at 47-degree allow a maximum cutting depth of 2-1/8-inch at 90-degree.

Also, the saw has a maximum cutting depth of 1-5/8-inch at 45-degree, but the main issue is that it doesn’t have a 45-degree stop.

Blade and shroud

DEWALT FLEXVOLT 60V MAX track saw has a blade enclosed in a metal shroud, which is not the case with other saws in its category.

This unexposed blade ensures the operator is always safe during cutting. The manufacturer also claims that the shroud enables over 90% dust extraction capability when you attach it to the dust collector. This feature is very helpful to woodworkers and carpenters who work in a finished space.

Dewalt blades are long-lasting and will serve you for an extended period without replacing them. Changing the blade is easy because you only have to remove the shroud and replace your blade.

The riving knife across the blade ensures it doesn’t bind in solid and hardwood. In addition, you won’t experience any kickbacks while in operation, thanks to the riving knife and anti-kickback mechanism.

Elegant Design

This track saw has a robust construction and will serve for an extended period. It has an unimpaired straight plunge mechanism with equivalent linkage.

Its entire system is reliable and outdoes the rest track saws in its category. Furthermore, it’s easy to use the saw as you only have to clamp it on the track to commence your operation, and you have to worry about wobbly lines or steep angles.

The good thing is that it comes with a DEWALT T-Stack kit box that perfectly fits everything without tools’ rattling or collision.

Unique Features

DEWALT FLEXVOLT 60V has zero clearance track saw cutting system that helps to make precise, straight, and splinter-free cuts.

It also comes with a straight plunge mechanism that is ideal for maximum ergonomics.

Inclusions

DEWALT FLEXVOLT 60V MAX track saw comes with the following items:

  • DCS520 6-1/2-inch (165mm) Track Saw
  • DCB606 60V MAX* FLEXVOLT 6.0Ah Battery
  • Blade
  • Blade change wrench
  • DEWALT T-Stack kit box

What Impressive Qualities Does the DEWALT FLEXVOLT 60V MAX DCS520T1 Include?

It Perfectly Sits On Track

The dual-edged track is a significant feature since it enables the operator to make clean and straight cuts.

The saw perfectly sits on the track on both sides, allowing cuts in either direction.

The tracks come in 102-inch, 59-inch, and 46-inch lengths, and the most important thing is that the saw allows you to connect the tracks for longer cuts.

When you align the track’s raised rails and the saw’s grooves, you will experience a simple turn of the continuous anti-kickback mechanism dial that helps to keep the saw from moving out of the cutline.

DEWALT FLEXVOLT 60V MAX track saw perfectly slides into the track using clamps, which have rubberized pads and press against the work surface bottom.

The clamps move along the entire track, allowing you to clamp small pieces down to the end. You will note that you can clamp the track to any cutline angle along the plane and bevel across a similar line.

This makes the DEWALT FLEXVOLT 60V MAX track saw more versatile compared to any table saw.

If you have used other saws, you will note that the plunge action on the track is a bit different, but this doesn’t mean it’s not good. You only need to use it for a while and get used to it.

Dust Collection 

Woodworking is full of fun, but the mess left behind can be so frustrating. The worse side of it is that it’s costly and time-consuming to clean up the dust.

Furthermore, this dust is dangerous when you breathe it in because it might cause some breathing problems. Therefore, anytime you purchase a saw, ensure it has a good dust collection system to manage dust, such as DEWALT FLEXVOLT 60V MAX.

The 1-1/4-inch dust port allows you to connect the dust extractor for capturing dust before filling up your workplace.

DEWALT FLEXVOLT 60V MAX track saw’s dust port rotates; hence it’s easier to hold the hose and keep the dust away from the operator’s face.

Anti-kickback Mechanism and Riving Knife

Safety is an essential feature to include in any saw because it ensures that the operator won’t suffer from any injury.

DEWALT FLEXVOLT 60V MAX track saw has a continuous anti-kickback mechanism and riving knife that help to prevent any kickback from occurring when engaged.

Portability

DEWALT FLEXVOLT 60V MAX track saw is relatively lightweight as it weighs only 12.5 pounds. This makes it easy to carry from one place to another with a lot of ease.

This makes the DEWALT FLEXVOLT 60V MAX track saw a perfect choice for woodworkers who move between different job sites.

The track saw is also small in size; hence it occupies less space in your workshop. This allows you to pack the saw in a case for easy transport.

My Recommendations

There are so many track saws on the market, but not as powerful and convenient as the DEWALT FLEXVOLT 60V MAX track saw. This saw will help you make precise, smooth, and straight cuts without worrying about cords management.

The saw has many advanced features that are much appreciated by carpenters, woodworkers, and home improvers. Its cord-free system can’t be ignored.

Its robust blade will allow you to effortlessly cut even the most hardwood species more effectively and efficiently.

The speed variation is extremely efficient, and the track saw boasts its anti-kickback system that ensures every cut is more fluid.

DEWALT FLEXVOLT 60V MAX track saw comes in a hard-wearing case that also helps to keep other tools. The good thing is that the track saw allows you to adjust the speed depending on the material you are cutting.

Even though the DEWALT FLEXVOLT 60V MAX track saw is a bit more expensive than some of its rivals, it’s an ideal choice for many DIYers and professionals.

I hope this review has helped you better understand the DEWALT FLEXVOLT 60V MAX DCS520T1 track saw features, specifications, and uses.

James Thomas

James Thomas

Tool Enthusiast

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About The Tool Square

James Thomas

Hi, I’m James. I created The Tool Square to help as many understand and know how to use Table Saws, and many other tool-related products. About Me.

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